Identification of unseen hardware improvement opportunities optimizes efficiency and reduces loss.
Reduces fuel consumption through optimization recommendations and predictive maintenance insights.
Operates Seamlessly At The Highest Level of Cybersecurity with existing control systems (DCS), creating no interference with current plant operations.
Optimized energy usage and reduced auxiliary power consumption.
AI-powered Advanced Anomaly Detection System (AADS) detects early signs of equipment wear and failures, preventing costly shutdowns.
Real-time tracking and AI-powered insights ensure emissions control and regulatory compliance.
By integrating cutting-edge physics-informed AI algorithms, the Navigator system continuously fine-tunes key plant parameters, ensuring optimal energy conversion and equipment utilization. Our technology is built to adapt dynamically to varying fuel qualities, load demands, and regulatory requirements, providing plant operators with actionable insights and automated recommendations:
Boiler Optimization:
Minimize outlet loss, reduce spray water usage, lower NOx emissions.
Condenser Efficiency:
Maintain correct vacuum for efficiency gains.
Turbine Performance:
Optimize steam supply (temperature, pressure) to maximize output.
Cooling System Optimization:
Enhances cooling tower performance while reducing energy losses.
Cross-Equipment Energy Optimization:
Advises on balancing multiple auxiliaries to reduce power consumption.
Mill Configuration Navigator:
Enhances performance by recommending the most efficient mill configuration - in terms of boiler efficiency and NOx emissions.
AI-powered Advanced Anomaly Detection System (AADS) detects early signs of equipment wear and failures, preventing efficiency losses and costly shutdowns.
Steam Turbine Performance & Degradation Analytics:
Tracks pressures, temperatures, and steam flows to detect stage-bystage performance losses.
Rotor Dynamics & Vibration Anomaly Detection:
Analyzes high-frequency vibration to identify misalignment, bearing wear, or imbalance before failures.
Seal & Bearing Health Monitoring:
Uses AI on leakage rates, gland steam pressures, and oil quality to predict seal or bearing degradation.
Generator Health & Performance Analytics:
Continuously compares generator parameters to baselines to detect insulation or cooling inefficiencies.
Predictive Maintenance for Feedwater & Condensate Pumps:
Detects seal wear, cavitation, or impeller issues by correlating pump condition with operating hours and fluid properties.
Air Ejector & Vacuum Pump Health Monitoring:
Tracks pressure and operating data to spot leaks, valve malfunctions, or nozzle fouling.
Catalyst Life Estimation & Replacement Forecasting:
Predicts optimal intervals for catalyst replacement or reactivation.
Instrumentation Health & Calibration Analytics:
Monitors sensors for calibration drift or faults.
Motor & Drive Predictive Diagnostics:
Analyzes electrical and mechanical data for auxiliary motors to spot early-stage issues.
AI-powered monitoring system optimizes coal-fired power plants by providing real-time data on performance, efficiency, and emissions.
Boiler Efficiency Dashboard:
Calculates real-time efficiency, simulates unburnt carbon, accounts for de-NOx and soot blowing losses, and supports parameterized methods for easy customization.
Fuel Module:
Provides real-time lower calorific value estimates, analyzes mill operations, and predicts unburnt carbon in fly ash to optimize fuel usage and reduce emissions.
Turbine Module:
Provides bleed steam parameters, heat exchanger parameters, steam turbine parameters (including real-time simulation of the power generated at each turbine stage).
Spark Analytics & Spark Economy:
Provides critical insights into operational efficiency, enabling users to identify trends or anomalies in performance, through innovative data visualization.
Management Report:
Provides a comprehensive solution for monitoring critical operational metrics such as Unit Net Heat Rate, boiler efficiency, boiler losses, and heat rate deviations, offering a clear and detailed view of energy generation quality.
Choose off-the-shelf modules or opt for tailored development at competitive rates..
We optimize efficiency and early detection, working alongside—not replacing—existing systems.
We have formed key partnerships with government bodies, environmental groups, and tech innovators, enabling us to expand our reach and maximize our impact.
We have formed key partnerships with government bodies, environmental groups, and tech innovators, enabling us to expand our reach and maximize our impact.
Unlike static alarms, we detect gradual changes early, allowing preventative action to avoid costly downtime.
We address overlooked operational gaps to enhance performance beyond DCS capabilities.
Renewio has been recognized as a leader in renewable energy by multiple industry organizations, a testament to our dedication to quality and innovation.
Combining physical models with AI, we provide reliable, transparent, and actionable insights for engineers.